Why is my furnace blower continuously running?

Why is my furnace blower continuously running?


If you’ve noticed that your furnace blower won’t stop running, you’re not alone. It’s one of the most common problems homeowners in San Marcos face with their HVAC systems. Furnace fan or blower issues are among the most common HVAC repair calls companies get in the winter. If your blower fan runs continuously, it may be due to several factors. 

Let’s explore some of the most common reasons your furnace fan runs continuously and what you can do to fix it. We’ll also look at when it’s time to call in a professional for furnace repair in San Marcos, TX.

Common Causes and Their Solutions: If Your Furnace Blower Won’t Stop Running

1. Thermostat Settings Could Be the Culprit

One of the simplest causes for a furnace blower running continuously is your thermostat setting. Many people unknowingly set the thermostat fan to “On” instead of “Auto”. When the fan is set to “On”, it runs constantly, regardless of whether the furnace is heating.

How to Fix It:

Check your thermostat to ensure the fan is set to “Auto” rather than “On.” This will make the fan turn on only when the furnace is actively heating the air. If you’re using a smart thermostat, double-check the settings to ensure they haven’t changed unexpectedly.

2. Clogged Air Filter

A dirty air filter is another common reason why your furnace fan runs nonstop. The filter’s job is to trap dust and debris, ensuring that clean air circulates through your home. Over time, however, the filter can become clogged, restricting airflow. When this occurs, the furnace has to work harder to heat the air, and the system can overheat. As a result, the fan may run continuously to help cool it down.

How to Fix It:

This is a simple fix. Inspect your air filter to see if it’s clogged with dirt. If it is, replace it with a new one. Regularly replacing your air filter will help keep your heater running smoothly and prevent future issues.

3. Limit Switch Failure

A malfunctioning limit switch can also cause your furnace blower to run continuously. The limit switch is a safety device that tells the system to turn off once it reaches a certain temperature. If the limit switch is stuck in the “on” position, it can lead the fan to run nonstop, even when it’s not needed.

How to Fix It:

Sometimes, a simple tap on the switch can unstick it. However, if the problem persists, it may need to be replaced. You can find videos online, such as this one on YouTube, that show how to troubleshoot and replace the limit switch.

4. Thermostat Wiring Issues

If there’s an issue with the thermostat wiring, it can also cause the fan to run nonstop. A short or faulty wire may be sending continuous signals to the furnace to keep the blower motor running.

How to Fix It:

This problem is more complicated and may require professional help. An HVAC technician will need to inspect the wiring between the thermostat and the furnace to ensure that everything is functioning properly.

5. Control Board Problems

The control board is essentially the “brain” of your furnace, directing the different components to work in sync. If the control board is faulty or a fuse blows, it can cause the furnace blower to run continuously.

How to Fix It:

Control board issues are complex and often require a professional to diagnose and repair. If you suspect the control board is malfunctioning, it’s best to call heating services in San Marcos, TX, for assistance.

6. Blower Motor Issues

Blower motor issues are another potential cause for a continuously running furnace fan. This is especially common with ECM (Electronically Commutated Motor) blowers, which have more advanced controls than older models. If the motor or its control module fails, it can get stuck in the “on” position, causing the fan to run nonstop.

How to Fix It:

If your blower motor is malfunctioning, it may need to be replaced. An HVAC professional will inspect the motor and its control module to determine whether it needs repair or replacement.

7. Other Mechanical Problems

There are several other potential causes for a continuously running furnace fan, including malfunctioning or stuck relays, sequencers, or even a tripped flame rollout switch. These issues are typically more complex and may require a professional diagnosis.

How to Fix It:

If you suspect any of these issues, it’s best to call a furnace repair service in San Marcos, TX, to get a comprehensive assessment and fix the problem.

Simple Furnace Troubleshooting Tips

If your furnace blower won’t stop running, start with these simple furnace troubleshooting guide steps:

  1. Address the thermostat blower problems and ensure the fan is set to “Auto.”
  2. Replace the air filter immediately if it’s clogged.
  3. Inspect the limit switch by tapping it lightly to unstick it, or plan for a replacement.
  4. Call a professional if the issue is electrical or mechanical. Schedule furnace repair services with an expert.

Final Thoughts

If your furnace blower won’t stop running, it can be caused by a number of simple or complex issues. By following the troubleshooting guide provided above, you can fix many of the common problems yourself. However, for mechanical or electrical issues, it’s best to call in the experts. Periodic maintenance and timely repairs will keep your furnace running efficiently, saving you both time and money in the long run.

For over 60 years, Woods Comfort Systems has been keeping Texans comfortable with expert HVAC & plumbing services. Whether it’s AC repair, heating installation, or plumbing fixes, our skilled technicians are ready to deliver the reliable service you deserve. We treat every home like royalty, with competitive pricing and unmatched customer satisfaction. Contact our HVAC and plumbing company now and enjoy the peace of mind you deserve!

Frequently Asked Questions (FAQs)

1. Why is my furnace blower always running?

It could be because your thermostat fan is set to “On” instead of “Auto”. Check and change the setting to “Auto”. Also, a dirty air filter or a faulty limit switch might be the cause.

2. How often should I replace my air filter?

You should replace your air filter every 1 to 3 months, depending on usage. A clogged filter can affect your furnace’s performance and cause it to run constantly.

3. Why is my furnace not heating the house properly?

This could be due to a dirty filter, thermostat issues, or a malfunctioning part like the blower motor. It’s best to check the filter and thermostat settings first and call a professional if the issue persists.

4. What does a limit switch do in my furnace?

The limit switch safely turns off the HVAC when it gets too hot. If it’s broken or stuck, your furnace blower may keep running. It may need to be repaired or replaced.

5. When should I call a professional for furnace repair?

If simple fixes like checking the thermostat or replacing the filter don’t solve the problem, or if your furnace is making unusual noises or not working properly, it’s time to call a professional for furnace repair services.

Whether you require installation, repair, or maintenance, our technicians will assist you with top-quality service at any time of the day or night. Take comfort in knowing your indoor air quality is the best it can be with MOE heating & cooling services Ontario's solution for heating, air conditioning, and ventilation that’s cooler than the rest.
Contact us to schedule a visit. Our qualified team of technicians, are always ready to help you and guide you for heating and cooling issues. Weather you want to replace an old furnace or install a brand new air conditioner, we are here to help you. Our main office is at Kitchener but we can service most of Ontario's cities


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